{"id":56761,"date":"2021-09-02T19:41:09","date_gmt":"2021-09-02T19:41:09","guid":{"rendered":"https:\/\/one.sightlinemg.com\/defensenews\/native\/uncategorized\/weaving-a-digital-thread-for-the-us-air-force\/"},"modified":"2026-08-08T00:12:29","modified_gmt":"2026-08-08T00:12:29","slug":"weaving-a-digital-thread-for-the-us-air-force","status":"publish","type":"native","link":"https:\/\/one.sightlinemg.com\/defensenews\/native\/raytheon-missiles-defense\/weaving-a-digital-thread-for-the-us-air-force\/","title":{"rendered":"Weaving a digital thread for the US Air Force"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Digital transformation speeds development, delivery and sustainment of innovative systems<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">The U.S. Air Force general put it plainly: hostile nations are getting very good at fielding new technologies quickly.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cToday\u2019s adversaries are rapidly delivering new systems and are threatening and, in some cases, surpassing our capabilities,\u201d said Air Force Materiel Command commander Gen. Arnold W. Bunch Jr. \u201cThe increasing time it takes us to field new capabilities is our greatest hindrance to maintaining our Air Force dominance in the future.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Bunch made those statements in support of the Air Force Research Laboratory\u2019s \u201cdigital transformation\u201d initiative \u2013 which includes the use of techniques such as modeling and simulation to put new capabilities in airmen\u2019s hands at commercial-market speeds.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The digital transformation is also happening at Raytheon Missiles &amp; Defense, a Raytheon Technologies business, where engineers are using those same techniques for the Air Force in every stage of a product\u2019s lifecycle, from design to production to sustainment.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cWe\u2019re focused on getting superior products into warfighters\u2019 hands quickly,\u201d said Wes Kremer, president of Raytheon Missiles &amp; Defense. \u201cDigital design helps us field weapon systems faster because we can make modifications and improvements virtually and immediately test those changes. It removes a lot of the time and cost associated with traditional testing methods.\u201d<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">New Designs<\/h2>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"936\" height=\"526\" src=\"\/wp-content\/uploads\/2026\/08\/raytheon_image-1_article-sept-7.png.png\" alt=\"\" class=\"wp-image-109403\" srcset=\"https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/raytheon_image-1_article-sept-7.png.png 936w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/raytheon_image-1_article-sept-7.png.png?resize=300,169 300w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/raytheon_image-1_article-sept-7.png.png?resize=768,432 768w\" sizes=\"auto, (max-width: 936px) 100vw, 936px\" \/><figcaption class=\"wp-element-caption\">Two B-52H Stratofortress aircraft assigned to the 96th Bomb Squadron fly in formation during Bomber Task Force Europe 20-1 over the Baltic Sea, Oct. 23, 2019. (U.S. Air Force photo by Airman 1st Class Duncan C. Bevan)<\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">The digital transformation starts with understanding the mission and warfighter needs, which helps drive design. Raytheon Missiles &amp; Defense is digitally engineering a new cruise missile for the Air Force that will replace the service\u2019s legacy Air-Launched Cruise Missile. Engineers are testing components of the new weapon virtually and using feedback from simulations to inform and iterate their design.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cThat approach allows us to make real-time engineering decisions that cut cost and gain schedule,\u201d said Paul Ferraro, vice president of Air Power at Raytheon Missiles &amp; Defense.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A key component of the digital thread is identifying and managing \u201cauthoritative sources of truth\u201d for designs at any point in product development. Here\u2019s how that looks in the design of a missile system: Every night, the digital version of the missile flies more than 6 million miles through a sampling of threat scenarios. Engineers can change modules that control the flight, including climb rate and turn speed.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">They analyze results the next day, adjust accordingly and conduct further tests to see if the changes improve performance measures such as the missile\u2019s targeting capability and survivability.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cThe technologies behind virtual test environments are improving dramatically from year to year,\u201d Kremer said. \u201cThe ultimate goal is to design and test a new capability completely in a digital environment with full confidence it will operate in the physical environment exactly as predicted.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The data engineers obtain during testing provides a realistic and low-risk way to assess impacts on the entire system without having to build physical prototypes or install hardware.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Digital engineering and agile software development are also helping engineers create new systems such as the next-generation Global Precision Attack Weapon, or GPAW.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The small, lightweight system will specialize in defeating hard and deeply buried targets. It will fly on the F-35 Joint Strike Fighter and B-21 Raider stealth bomber, and will be compatible with fourth-generation platforms. Its open-system architecture will allow for rapid upgrades in sensing, autonomy and positioning, navigation and timing.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The GPAW system is a digital acquisition design effort, with the potential to be the first \u201ce-Series\u201d weapon. This means the system could be easily modified using a digital twin in a virtual environment and then physically produced.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Production<\/h2>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1430\" height=\"809\" src=\"\/wp-content\/uploads\/2026\/08\/raytheon_image-2_sept-7.jpg.jpg\" alt=\"\" class=\"wp-image-29575\" srcset=\"https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/raytheon_image-2_sept-7.jpg.jpg 1430w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/raytheon_image-2_sept-7.jpg.jpg?resize=300,170 300w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/raytheon_image-2_sept-7.jpg.jpg?resize=768,434 768w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/raytheon_image-2_sept-7.jpg.jpg?resize=1024,579 1024w\" sizes=\"auto, (max-width: 1430px) 100vw, 1430px\" \/><figcaption class=\"wp-element-caption\">The F-15E Strike Eagle will be the first aircraft to carry the StormBreaker smart weapon built by Raytheon Missiles &#038; Defense.<\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Another system benefitting from digital technologies is the <a href=\"https:\/\/ad.doubleclick.net\/ddm\/trackclk\/N7384.126776.DEFENSENEWS\/B26060511.312473788;dc_trk_aid=504832940;dc_trk_cid=156911877;dc_lat=;dc_rdid=;tag_for_child_directed_treatment=;tfua=;ltd=\" target=\"_blank\">StormBreaker smart weapon<\/a>, which can see through fog, smoke and rain, and it can glide more than 45 miles. The Air Force <a href=\"https:\/\/ad.doubleclick.net\/ddm\/trackclk\/N7384.126776.DEFENSENEWS\/B26060511.312473749;dc_trk_aid=505139365;dc_trk_cid=156911874;dc_lat=;dc_rdid=;tag_for_child_directed_treatment=;tfua=;ltd=\" target=\"_blank\">cleared <\/a>the StormBreaker weapon for use on the F-15E Strike Eagle aircraft in 2020.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cEmerging threats are on a shorter cycle than our design lifecycle, so digital technologies allow us to be more agile and respond to emerging threats,\u201d said Matt Bradstreet, lead systems engineer for the StormBreaker smart weapon at Raytheon Missiles &amp; Defense.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Digital engineering (design, production and support for sustainment) of this weapon was underway long before the Air Force transitioned to a digital acquisition structure.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cAgile software development has always been part of the core of what we do on the program. Add in modeling and simulation to prove out the capability features and you can easily see how digital transformation is a logical next step,\u201d said Steve Milano, who leads requirements and capabilities for Tactical Strike at Raytheon Missiles &amp; Defense.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Raytheon uses a model-based architecture for StormBreaker\u2019s software design. The modular approach to development allows them to apply lessons learned from one product to another, offering efficiencies across the business.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">To verify system performance, the team uses an integrated flight simulation, or IFS, and literally runs thousands of iterations in tandem with the Air Force.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cIt [IFS] touches the core of what digital transformation tries to do \u2013 predict performance and inform the next iteration of the design,\u201d said JD Word, technical director for Tactical Strike at Raytheon Missiles &amp; Defense.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The benefit \u2013 time and cost savings.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cHardware and assets are expensive. Digital clock cycles are cheap,\u201d Bradstreet said. \u201cWe can actually reduce the number of flight tests we have to execute because our model has been validated against the flight tests we\u2019ve already flown. That\u2019s really a powerful tool.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The advantages do not stop there. The business can then run scenarios in the IFS to create tactics for operational squadrons.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">As the Air Force moves into the tech refresh phase for the next iteration of the system, Raytheon will look to these digital technologies to help make the StormBreaker smart weapon a true e-Series effector.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cThe StormBreaker program will take advantage of the company\u2019s more than $65 million investment in digital transformation over the next two years as we move into the next phases of the weapon\u2019s lifecycle,\u201d Milano said.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Sustainment<\/h2>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"936\" height=\"528\" src=\"\/wp-content\/uploads\/2026\/08\/raytheon_image-3_sept-7.png.png\" alt=\"\" class=\"wp-image-115126\" srcset=\"https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/raytheon_image-3_sept-7.png.png 936w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/raytheon_image-3_sept-7.png.png?resize=300,169 300w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/raytheon_image-3_sept-7.png.png?resize=768,433 768w\" sizes=\"auto, (max-width: 936px) 100vw, 936px\" \/><figcaption class=\"wp-element-caption\">An AMRAAM F3R missile is launched from a F\/A-18F Super Hornet over the Point Mugu Sea Range during a test.<\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">The digital thread does more than speed up design and production \u2013 it also makes maintenance and upgrades cheaper, easier and faster.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The <a href=\"https:\/\/ad.doubleclick.net\/ddm\/trackclk\/N7384.126776.DEFENSENEWS\/B26060511.312273899;dc_trk_aid=505104321;dc_trk_cid=156696935;dc_lat=;dc_rdid=;tag_for_child_directed_treatment=;tfua=;ltd=\" target=\"_blank\">AMRAAM missile <\/a>is a radar-guided air-to-air weapon that continues to evolve with increased range, GPS-aided navigation and a two-way data link, all thanks to digital technologies.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">To drive new capability into the Air Force\u2019s primary air-to-air missile, the company created AMRAAM F3R, or form, fit and function refresh, which use model-based systems engineering initiatives.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cWe were given funding to refresh the bulk of the guidance section, so we spun 15 circuit card assemblies, basically giving the missile a brain transplant,\u201d said Jeff Zubel, air dominance lead systems engineer for Raytheon Missiles &amp; Defense.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">It allowed them to virtually try out and verify the design before procuring parts and transitioning the model into production. The company harnessed the power of knowledge sharing by using models generated by F3R to also launch a new design for its <a href=\"https:\/\/ad.doubleclick.net\/ddm\/trackclk\/N7384.126776.DEFENSENEWS\/B26060511.312355434;dc_trk_aid=505104672;dc_trk_cid=156913365;dc_lat=;dc_rdid=;tag_for_child_directed_treatment=;tfua=;ltd=\" target=\"_blank\">ESSM missile<\/a>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Raytheon is now working on a hardware emulation for AMRAAM\u2019s software development to improve performance.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cWe\u2019re trying to make the conventional environment in which the warfighter operates easier to process,\u201d said Clarence Johnson, director for air-to-air effects, requirements and capabilities at Raytheon Missiles &amp; Defense. \u201cIt [digital simulation] leads to predictive performance for the weapon, so when an operator employs the weapon, it responds the way they expect it to \u2013 and ultimately goes out there and hits the target.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Another way the company is using digital technologies to evolve AMRAAM is by unifying all of its requirements into a common digital database. By linking new models in development to the database, the company knows the origin of each requirement, allowing them to more rapidly troubleshoot concerns in production or adapt if requirements change.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In 2021, Raytheon <a href=\"https:\/\/ad.doubleclick.net\/ddm\/trackclk\/N7384.126776.DEFENSENEWS\/B26060511.312355677;dc_trk_aid=505138510;dc_trk_cid=156696938;dc_lat=;dc_rdid=;tag_for_child_directed_treatment=;tfua=;ltd=\" target=\"_blank\">received<\/a> a $518 million U.S. Air Force contract to produce Lot 34 of AMRAAM missiles. The company will leverage its digital technologies to build these systems and others like its AMRAAM-Extended Range missile that provides ground-based air defense.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cDigital transformation brings us the highest tech, lowest cost and fastest product that will help us win future wars,\u201d said John Bednarz, a senior program manager for Advanced Technologies and Air Power at Raytheon Missiles &amp; Defense. \u201cThis is a journey we\u2019re taking together \u2013 shoulder to shoulder with the government.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/ad.doubleclick.net\/ddm\/trackclk\/N7384.126776.DEFENSENEWS\/B26060511.312273230;dc_trk_aid=505104528;dc_trk_cid=156910773;dc_lat=;dc_rdid=;tag_for_child_directed_treatment=;tfua=;ltd=\" target=\"_blank\">Learn more about digital transformation<\/a>.<\/p>\n","protected":false},"author":7,"featured_media":115124,"menu_order":0,"template":"single-native-legacy","meta":{"_acf_changed":false,"_acf":"","_yoast_wpseo_primary_category":"15"},"advertiser":[3629],"class_list":["post-56761","native","type-native","status-publish","has-post-thumbnail","hentry","advertiser-raytheon-missiles-defense"],"acf":{"subheadline":"","legacy_arc_id":"BT552ZV6GNBNPFPL4ECFQTYA3Q","arc_canonical_url":"\/native\/raytheon-missiles-defense\/2021\/09\/02\/weaving-a-digital-thread-for-the-us-air-force\/","remove_feature_photo":false,"is_sponsored":false,"subtype":"native-layout","redirect_url":"","disable_inline_ads":false,"native_logo_pretext":"Presented By:"},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.0 (Yoast SEO v28.1) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Weaving a digital thread for the US Air Force - Defense News<\/title>\n<meta name=\"description\" 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