{"id":54559,"date":"2021-10-21T14:14:36","date_gmt":"2021-10-21T14:14:36","guid":{"rendered":"https:\/\/one.sightlinemg.com\/defensenews\/uncategorized\/2021\/10\/21\/eastern-shipbuilding-opens-new-c5i-integration-facility-for-offshore-patrol-cutter\/"},"modified":"2026-08-08T00:03:03","modified_gmt":"2026-08-08T00:03:03","slug":"eastern-shipbuilding-opens-new-c5i-integration-facility-for-offshore-patrol-cutter","status":"publish","type":"post","link":"https:\/\/one.sightlinemg.com\/defensenews\/naval\/2021\/10\/21\/eastern-shipbuilding-opens-new-c5i-integration-facility-for-offshore-patrol-cutter\/","title":{"rendered":"Eastern Shipbuilding opens new C5I integration facility for offshore patrol cutter"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">PANAMA CITY, Fla. \u2014 Eastern Shipbuilding Group, Northrop Grumman and their industry partners formally opened a test and integration center this week for the C5I systems at the heart of the U.S. Coast Guard\u2019s new offshore patrol cutter program.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This OPC production facility is meant to reduce risk on what the Coast Guard calls its top acquisition priority. Within mockups of the bridge, the operations center and other key rooms, every piece of internal and external sensing and communications equipment will be networked together in this facility at Eastern\u2019s Allanton yard first, tested for any integration hiccups and then sent up the road to the company\u2019s Nelson Street yard where the OPC hulls are being constructed.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Northrop Grumman Vice President for Maritime Systems and Integration Todd Leavitt told Defense News this C5I system \u2014 command, control, communications, computers, cyber, intelligence, surveillance and reconnaissance \u2014 is more complex than even the Consolidated Afloat Networks and Enterprise Services (CANES) program the company worked on for the U.S. Navy.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ensuring everything comes together for the first time will be a challenge, with at least six companies making sure their pieces all fit together properly \u2014 but executives say doing so in this spacious facility will be much easier than troubleshooting once installed on the ship.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The facility will have other benefits throughout the life of the program, Leavitt and Eastern Shipbuilding Group President Joey D\u2019Isernia told Defense News during an interview. This integration process will be repeated for every single ship in the class. The actual gear going on each ship will be fitted together at the production facility first \u2014 meaning any switch that gets replaced due to a vendor going out of business or any sensor that\u2019s upgraded to bring in more capability will be tested for integration before it touches the ship hull.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Additionally, each cutter\u2019s pre-commissioning crew can come out to the production facility and start getting familiarized with the gear while their ship is being built, reducing the time it will take for them to get trained and ready to go out on operations.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cIt doesn\u2019t just buy down risk day one, it buys down risk for the life of the program. And you may have a situation later on in life where you have equipment that goes out of date, or design revisions to that equipment. \u2026 Each time that happens, there\u2019s a little bit of risk introduced. But then as you incorporate that equipment on the engineering side, you bring it in here, you physically test it, then you\u2019ve bought down that risk once again,\u201d D\u2019Isernia said<b>.<\/b><\/p>\n\n\n\n<h1 class=\"wp-block-heading\">The complex networking challenge<\/h1>\n\n\n\n<p class=\"wp-block-paragraph\">The Coast Guard is replacing two classes of medium-endurance cutters, the 30-year-old 270-foot cutter and 50-year-old 210-foot cutter, with the new offshore patrol cutter. The ship class is meant to bridge the gap between the national security cutter that operates in open oceans and the fast response cutter that will operate near the shoreline.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cWhile underway, Coast Guard cutter crews must have an accurate and timely picture of the maritime environment to effectively execute the wide range of statutory missions they conduct such as search and rescue, law enforcement, environmental protection and defense operations,\u201d Capt. Andrew Meverden, the commanding officer of the U.S. Coast Guard Project Resident Office Panama City, told Defense News in a statement.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cOur crews rely [on] the C5 systems being tested in the production facility, and ultimately installed aboard the Offshore Patrol Cutter, to produce actionable information, improve situational awareness and provide a means to efficiently share information among Coast Guard operators and other military and federal agency partners,\u201d he added.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">That means time is of the essence to get these ships out to the fleet \u2014 and the OPC Production Facility was designed with that in mind.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"2923\" height=\"1950\" src=\"\/wp-content\/uploads\/2026\/08\/2021-10-18_PF-Commissioning-Ceremony_CORRECT.jpg.jpg\" alt=\"\" class=\"wp-image-114500\" srcset=\"https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-18_PF-Commissioning-Ceremony_CORRECT.jpg.jpg 2923w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-18_PF-Commissioning-Ceremony_CORRECT.jpg.jpg?resize=300,200 300w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-18_PF-Commissioning-Ceremony_CORRECT.jpg.jpg?resize=768,512 768w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-18_PF-Commissioning-Ceremony_CORRECT.jpg.jpg?resize=1024,683 1024w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-18_PF-Commissioning-Ceremony_CORRECT.jpg.jpg?resize=1536,1025 1536w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-18_PF-Commissioning-Ceremony_CORRECT.jpg.jpg?resize=2048,1366 2048w\" sizes=\"auto, (max-width: 2923px) 100vw, 2923px\" \/><figcaption class=\"wp-element-caption\">Eastern Shipbuilding Group, Northrop Grumman and other members of the Offshore Patrol Cutter C5I industry team formally opened the OPC Production Facility, which will conduct C5I integration and testing ahead of installing the systems on the cutter hull, on Oct. 18, 2021. Shown is the outside of the OPC pilot house mockup; the facility also includes mockups of the operations center, network room and radio room. (Eastern Shipbuilding Group photo)<\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">The 35,000-square-foot facility, which was completed in November 2019, employs 25 full-time personnel trained in electronics and cybersecurity. The Florida state government spent nearly $4 million to fully fund the construction of the production facility, the shipyard told Defense News.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The Coast Guard approved the facility to start testing in August, after a test readiness review demonstrated how the network testing would take place within the room mockups at the facility. The Coast Guard and industry team gathered for a ribbon-cutting ceremony to formally open the facility on Oct. 18.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">At its most basic, D\u2019Isernia said, the facility will catch problems earlier, while they\u2019re easier to fix.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cAlready the test facility has proven that it has significant value,\u201d he said. \u201cAs we\u2019re going through things, we\u2019re finding things that need adjustment, we\u2019re finding things that need a little bit of revision or change \u2014 which is healthy, that\u2019s exactly what it\u2019s intended to do. If we went through it and didn\u2019t find anything, that\u2019s when I\u2019d be worried.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Leavitt added that Coast Guard representatives have been on site for some of that early testing and have already gotten an early look at the setup of these command and control spaces in the mockups \u2014 some of which they\u2019ve liked and some they haven\u2019t.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cThey looked at the bridge configuration, for instance, taking a look and saying, hey, is this the right way from an operator perspective? So it\u2019s allowed the customer ahead of time before it gets on the ship to be able to say, that is going to work, that\u2019s not going to work,\u201d he said.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">There\u2019s still time to change things up, he said, so getting Coast Guard feedback now means the ship can be better tailored to how it will be operated.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">D\u2019Isernia, whose father, Brian, founded Eastern Shipbuilding Group and made a name for the company building custom fishing boats, said the Coast Guard is a unique customer in that it\u2019s willing to spend money up front to save time and money down the road.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cWhen you get to the stages of testing this equipment on a vessel, you have hundreds and hundreds of highly paid individuals on the clock,\u201d he said. \u201cThat includes the Coast Guard folks, all your different commissioning technicians from all your industry partners, the entire shipyard workforce that\u2019s on the boat.\u201d<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"3360\" height=\"2240\" src=\"\/wp-content\/uploads\/2026\/08\/2021-10-19_Hull-1-STBD-Profile_Sanitized.jpg.jpg\" alt=\"\" class=\"wp-image-51339\" srcset=\"https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-19_Hull-1-STBD-Profile_Sanitized.jpg.jpg 3360w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-19_Hull-1-STBD-Profile_Sanitized.jpg.jpg?resize=300,200 300w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-19_Hull-1-STBD-Profile_Sanitized.jpg.jpg?resize=768,512 768w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-19_Hull-1-STBD-Profile_Sanitized.jpg.jpg?resize=1024,683 1024w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-19_Hull-1-STBD-Profile_Sanitized.jpg.jpg?resize=1536,1024 1536w, https:\/\/one.sightlinemg.com\/wp-content\/uploads\/2026\/08\/2021-10-19_Hull-1-STBD-Profile_Sanitized.jpg.jpg?resize=2048,1365 2048w\" sizes=\"auto, (max-width: 3360px) 100vw, 3360px\" \/><figcaption class=\"wp-element-caption\">Eastern Shipbuilding Group is on contract to build the first four offshore patrol cutters for the U.S. Coast Guard and is competing for the contract for the rest of the class. The first ship, Argus, is in construction and expected to deliver by the end of 2022. (Eastern Shipbuilding Group photo)<\/figcaption><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">With so many industry partners coming together to create this state-of-the-art C5I system, industry representatives agree it would be easy for integration challenges to arise.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Tammy Beck, the director of program management at Hose-McCann Communications, which provides internal communications systems, explained one scenario during a tour of the room mockups at the production facility.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Her company has provided the first-ever IP-based public address and general alarm system, which taps into all the speakers and phones on the ship.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cWhat the production facility has done for us and the shipyard is it allowed other systems to be integrated now into our system \u2014 like the video distribution system is a great example,\u201d she said. \u201cEastern is supplying the cameras, [Mid Atlantic Technical Engineering Services] designed the video distribution system, and all the cameras are connected to our [Power over Ethernet] switches, and then all the traffic goes through Northrop Grumman\u2019s systems, their [unclassified local area network].\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Jon Letourneau, the OPC program manager at Eastern Shipbuilding and a former U.S. Navy officer with experience in shipbuilding and ship modernization, said he once oversaw a technical refresh on an amphibious ship \u2014 not the lead ship, but well into the class \u2014 and \u201cit was a nightmare because everything was being integrated in real time on the ship during construction, and it was an epic failure.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In comparison, he praised this facility\u2019s ability to bring \u201call those systems of systems coming together, talking to one another, working with one another.\u201d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">D\u2019Isernia said the idea of having a production facility for integration was the Coast Guard\u2019s, but the idea to locate it at the shipyard \u2014 as opposed to at a Northrop Grumman facility in another state, for example \u2014 was Eastern Shipbuilding and its industry partners\u2019.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u201cThat\u2019s a big differentiator for us. We took that into the proposal, along with our team members Northrop Grumman and others, and here we are today,\u201d he said.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>With the offshore patrol cutter slated to get a top-of-the-line C5ISR system, Northrop Grumman and its industry partners will work through integrating the whole system at this spacious new facility ahead of installing the gear onto the ship hulls themselves, to catch any integration hiccups early and save time and money during sea trials.<\/p>\n","protected":false},"author":7,"featured_media":114499,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_yoast_wpseo_meta-robots-noindex":"","_yoast_wpseo_meta-robots-nofollow":"","_yoast_wpseo_canonical":"","_acf":"","_yoast_wpseo_primary_category":16,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","_smg_distribution_targets":[]},"categories":[160,16,36],"tags":[],"coauthors":[3354],"class_list":["post-54559","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-daily-news-roundup","category-naval","category-newsletters"],"acf":{"subheadline":"","legacy_arc_id":"UQMBHE4ABBA7FIGYBXQQ2O6VSE","arc_canonical_url":"\/naval\/2021\/10\/21\/eastern-shipbuilding-opens-new-c5i-integration-facility-for-offshore-patrol-cutter\/","remove_feature_photo":false,"is_sponsored":false,"subtype":"","redirect_url":"","disable_inline_ads":false,"native_logo_pretext":"Presented 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content=\"2026-08-08T00:03:03+00:00\" \/>\n<meta name=\"author\" content=\"Megan Eckstein\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Megan Eckstein\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"7 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\n\t    \"@context\": \"https:\\\/\\\/schema.org\",\n\t    \"@graph\": [\n\t        {\n\t            \"@type\": \"Article\",\n\t            \"@id\": \"https:\\\/\\\/one.sightlinemg.com\\\/defensenews\\\/naval\\\/2021\\\/10\\\/21\\\/eastern-shipbuilding-opens-new-c5i-integration-facility-for-offshore-patrol-cutter\\\/#article\",\n\t            \"isPartOf\": {\n\t                \"@id\": 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