{"id":73168,"date":"2015-10-07T13:27:25","date_gmt":"2015-10-07T13:27:25","guid":{"rendered":"https:\/\/one.sightlinemg.com\/militarytimes\/uncategorized\/2015\/10\/07\/academy-3-d-printer-eases-life-on-icebreaker\/"},"modified":"2026-08-08T07:51:50","modified_gmt":"2026-08-08T07:51:50","slug":"academy-3-d-printer-eases-life-on-icebreaker","status":"publish","type":"post","link":"https:\/\/one.sightlinemg.com\/militarytimes\/home\/2015\/10\/07\/academy-3-d-printer-eases-life-on-icebreaker\/","title":{"rendered":"Academy 3-D printer eases life on icebreaker"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">NEW LONDON, Conn.\u00a0\u2014 In the back corner of Ron Adrezin&#8217;s office, a 3-D printer is hard at work. A constant, rhythmic whirring meant that the printer was turning out, slowly but surely, a plastic, custom-made shoe insert.<\/p>\n\n\n\n<p>Adrezin, a mechanical engineering professor at the Coast Guard Academy, used the same printer in the Arctic on board the <span class=\"rte rte-comment\">C<\/span>cutter Healy, an icebreaker that goes out on research and scientific missions.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">He spent about three weeks on board the Healy in July as part of a scientific mission led by the Coast Guard Research and Development Center in New London that was looking at the service&#8217;s future role in the Arctic.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Adrezin&#8217;s job on Healy was to see how useful it would be to have a 3-D printer on board, and to see if he could help on various projects by creating parts.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">&#8220;One of the goals was to run the printer as much as possible,&#8221; he said.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A few days after leaving Nome, Alaska, the onboard dishwasher, which Adrezin said does about 70 loads of dishes a day, broke. Those on board had to start using paper products, which were in limited supply.<\/p>\n\n\n\n<p>Using the 3-D printer, &#8220;We basically made the model, coated it with silicon, added the other parts to it<span class=\"rte rte-comment\">,<\/span>&#8221; and got the dishwasher going again.<\/p>\n\n\n\n<p>&#8220;It was really just a float for the dishwasher so it wouldn&#8217;t overfill,&#8221; Adrezin recently said while sitting in his office<span class=\"rte rte-comment\"> recently<\/span>.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The 3-D printer, which belongs to the academy, uses a material called PLA, a low-end thermoplastic, which is relatively inexpensive to use.<\/p>\n\n\n\n<p>The required item <span class=\"rte rte-comment\">required <\/span>is designed in a computer-aided program before it&#8217;s sent to the printer, which builds the item layer by layer.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The part produced for the dishwasher was one of between 20 to 50 items, depending on how you want to count them, that were printed during Adrezin&#8217;s stay onboard the Healy.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">&#8220;Once we fixed the dishwasher, projects started coming in very, very fast,&#8221; Adrezin said.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The items were as diverse in size as they were in use, such as:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>A case for a GoPro video camera attached to an <span class=\"rte rte-comment\">A<\/span>aerostat balloon \u2014\u00a0a large balloon tethered to the ship that was used to provide radar surveillance and take pictures.<\/li><li>Shoe inserts for a crew member &#8220;whose feet were killing him,&#8221; Adrezin said. The crew member wouldn&#8217;t have been able get inserts until sometime in October when the Healy returns to Seattle.<\/li><\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Some of the items printed were morale-related, like plastic challenge coins with the picture of a polar bear and the words &#8220;Healy 1501 USCGA RDC.&#8221;<\/p>\n\n\n\n<p>The printer used on board the Healy, a MakerBot 5th generation machine that costs about $2,800, was donated to the academy by the USCGA <span class=\"rte rte-comment\">Coast Guard <\/span>Alumni Association.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The academy started using 3-D printers in 2008, Adrezin said, when he arrived at the academy. It now has several 3-D printers that use different materials to produce three-dimensional objects.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">&#8220;If I&#8217;m fortunate enough to go back again, now that we have multiple small machines, my goal would be to bring multiple small machines\u00a0because there was a wait for the machine,&#8221; Adrezin said.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Once the people on board realized the printer&#8217;s capabilities, he said, &#8220;it was always running,&#8221; even up until 10 p.m. the day before Adrezin got off the ship.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A professor used a 3-D printer onboard a Coast Guard icebreaker in the 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